The printing of parts and products has the potential to transform manufacturing because it lowers the costs and risks. No longer does a producer have to make thousands, or hundreds of thousands, of items to recover his fixed costs.
In a
world where economies of scale do not matter any more, mass-manufacturing
identical items may not be necessary or appropriate, especially as 3D printing
allows for a great deal of customization
Indeed,
in the future some see consumers downloading products as they do digital music
and printing them out at home, or at a local 3D production center
having tweaked the designs to their own tastes. That is probably a faraway
dream. Nevertheless, a new industrial revolution may be on the way.
Printing in 3D may seem bizarre. In fact it is similar to
clicking on the print button on a computer screen and sending a digital file,
say a letter, to an inkjet printer. The difference is that the “ink” in a 3D
printer is a material which is deposited in successive, thin layers until a
solid object emerges.
The
layers are defined by software that takes a series of digital slices through a
computer-aided design. Descriptions of the slices are then sent to the 3D
printer to construct the respective layers. They are then put together in a
number of ways. Powder can be spread onto a tray and then solidified in the
required pattern with a squirt of a liquid binder or by sintering it with a
laser or an electron beam. Some machines deposit filaments of molten plastic.
However it is achieved, after each layer is complete the build tray is lowered
by a fraction of a millimetre and the next layer is added.
And when you're happy, click print
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